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<p>注塑件加工流程主要包括溫度控制、壓力控制、成型周期。下面由無(wú)錫新亞康環(huán)?？萍加邢薰镜募夹g(shù)給大家詳細來(lái)介紹下，我公司以模具為主，生產(chǎn)制造各種工程塑料、吹塑、壓鑄、橡膠、沖壓等各種模具的精密制造。具體工作流程內容如下：</p><p>一、注塑件加工溫度控制</p><p>（1）料筒溫度：注射模塑過(guò)程需要控制的溫度有料筒溫度，噴嘴溫度和模具溫度等。前兩種溫度主要影響塑料的塑化和流動(dòng)，而后一種溫度主要是影響塑料的流動(dòng)和冷卻。每一種塑料都具有不同的流動(dòng)溫度，同一種塑料，由于來(lái)源或牌號不同，其流動(dòng)溫度及分解溫度是有差別的，這是由于平均分子量和分子量分布不同所致，塑料在不同類(lèi)型的注射機內的塑化過(guò)程也是不同的，因而選擇料筒溫度也不相同。 </p><p>（2）噴嘴溫度：噴嘴溫度通常是略低于料筒最高溫度的，這是為了防止熔料在直通式噴嘴可能發(fā)生的"流涎現象"。噴嘴溫度也不能過(guò)低，否則將會(huì )造成熔料的早凝而將噴嘴堵塞，或者由于早凝料注入模腔而影響制品的性能。 </p><p>（3）模具溫度：模具溫度對制品的內在性能和表觀(guān)質(zhì)量影響很大。模具溫度的高低決定于塑料結晶性的有無(wú)、制品的尺寸與結構、性能要求，以及其它工藝條件。 </p><p>二、注塑件加工壓力控制</p><p>（1）塑化壓力：采用螺桿式注射機時(shí)，螺桿頂部熔料在螺桿轉動(dòng)后退時(shí)所受到的壓力稱(chēng)為塑化壓力，亦稱(chēng)背壓。這種壓力的大小是可以通過(guò)液壓系統中的溢流閥來(lái)調整的。在注射中，塑化壓力的大小是隨螺桿的設計、制品質(zhì)量的要求以及塑料的種類(lèi)不同而需要改變的，如果說(shuō)這些情況和螺桿的轉速都不變，則增加塑化壓力會(huì )加強剪切作用，即會(huì )提高熔體的溫度，但會(huì )減小塑化的效率，增大逆流和漏流，增加驅動(dòng)功率。 </p><p>（2）注射壓力：在當前生產(chǎn)中，幾乎所有的注射機的注射壓力都是以柱塞或螺桿頂部對塑料所施的壓力（由油路壓力換算來(lái)的）為準的。注射壓力在注塑成型中所起的作用是，克服塑料從料筒流向型腔的流動(dòng)阻力，給予熔料充模的速率以及對熔料進(jìn)行壓實(shí)。 </p><p>三、注塑件加工成型周期</p><p>完成一次注射模塑過(guò)程所需的時(shí)間稱(chēng)成型周期，也稱(chēng)模塑周期。它實(shí)際包括以下幾部分：成型周期:成型周期直接影響勞動(dòng)生產(chǎn)率和設備利用率。因此,在生產(chǎn)過(guò)程中,應在保證質(zhì)量的前提下,盡量縮短成型周期中各個(gè)有關(guān)時(shí)間。</p><p>在整個(gè)成型周期中,以注射時(shí)間和冷卻時(shí)間最重要,它們對制品的質(zhì)量均有決定性的影響。注射時(shí)間中的充模時(shí)間直接反比于充模速率,生產(chǎn)中充模時(shí)間一般約為3-5秒。</p><p>冷卻時(shí)間主要決定于制品的厚度,塑料的熱性能和結晶性能,以及模具溫等。冷卻時(shí)間的終點(diǎn),應以保證制品脫模時(shí)不引起變動(dòng)為原則,冷卻時(shí)間性一般約在30~120秒鐘之間,冷卻時(shí)間過(guò)長(cháng)沒(méi)有必要,不僅降低生產(chǎn)效率,對復雜制件還將造成脫模困難,強行脫模時(shí)甚至會(huì )產(chǎn)生脫模應力。</p><p><br/></p> </div>  <div id="oy0yxzcuvcuk" class="in-prenext"> <div><span id="oy0yxzcuvcuk" class="in-next">上一個(gè) :</span><a href="/xwzx/show_66.html">影響注塑件加工的因素有哪些？</a></div> <div><span id="oy0yxzcuvcuk" class="in-pre">下一個(gè) :</span><a href="/xwzx/show_68.html">塑料模具制造加工過(guò)程</a></div> </div> <a 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